Egg Box Foam
Key Features
- Premium-quality, high-density material
- Dual-purpose: soundproofing and protective packaging
- Flame-retardant and UL94 HF1 certified
- Non-toxic & odourless
- Lightweight & flexible
- Easy to install, cut, and shape
Product Description
Our Egg Box Foam, also known as Egg Crate Foam, is a high-density and highly durable acoustic and protective material suitable for a wide range of applications. Its unique convoluted design, which resembles egg packaging, gives the material an expanded surface area that enhances performance in both sound absorption and impact protection. Manufactured with an open-cell structure, Egg Box Foam effectively absorbs noise, vibration, and impact. The material is treated with a flame retardant, particulate fillers, and a polymeric bonding agent, ensuring Class “O” fire performance and full compliance with UL94 HF1 classification. Lightweight and easy to work with, the foam can be cut to size using standard cutting tools and adhered to most surfaces with a suitable spray adhesive, making it simple to install and customise for your specific needs.
Sound Absorption
The unique surface pattern of our Egg Box Foam provides exceptional sound absorption qualities. The increased surface area helps to reduce echo, reverberation, and sound reflections, resulting in a quieter and more controlled acoustic environment. This makes it an ideal solution for recording studios, home cinemas, offices, and industrial spaces where noise reduction is essential. The uneven surface also allows the material to absorb a broader range of sound frequencies than standard flat foam panels, delivering excellent results in creating quiet zones or noise-reducing enclosures such as around shower pumps or machinery.
Impact Protection
In addition to its acoustic properties, Egg Box Foam offers excellent impact absorption and cushioning performance. Its open-cell structure provides flexibility, allowing the material to compress under pressure and protect delicate or irregularly shaped items from damage. The foam’s durability enables it to withstand repeated impacts, making it ideal for protective packaging, flight cases, toolboxes, and shipping boxes. The lightweight design ensures that it adds minimal weight while offering maximum protection, keeping your goods secure during transport or storage.
Specifications
| Application: | Noise Reduction |
| Product: | Egg Box Foam |
| Material: | Polyurethane |
| Acoustic Data: | NRC=0.68 |
| Thickness: | 25mm, 35mm, 50mm |
| Size: | 2m x 1.2m |
| Colour: | Charcoal Grey |
Potential Applications
- Acoustic insulation
- Air conditioning & air duct systems
- Compressors & generators
- Home cinema
- Recording studios
- Transport of fragile goods
- Storage protection

