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Vulcanised / Scarf Jointed Rings
Key Features
- Manufactured without the need for dedicated mould tooling
- Ideal for large diameter and non-standard O-rings
- Smooth scarf joint with no excess flash or material
- Fast production compared with manufacturing new moulded O-rings
- No practical limitation on internal diameter (ID)
- Precision extruded cord manufactured to DIN 7715 E1 and E2 tolerances
- High-strength vulcanised joint for reliable sealing performance
- Suitable for a wide range of industrial sealing applications
Product Description
Our vulcanised scarf joined O-rings provide a cost-effective solution for producing large diameter O-rings and custom-sized O-rings without the need for expensive mould tooling. By joining and vulcanising high-quality O-ring cord, we can manufacture bespoke O-rings in virtually any diameter, making them ideal for applications where standard moulded sizes are unavailable or uneconomical.
Unlike some joining methods, the scarf joint creates a smooth, seamless finish with no excess material around the joint, ensuring a clean appearance and consistent sealing performance.
The quality of every vulcanised O-ring begins with the O-ring cord itself. Our cord is manufactured using precision laser-controlled extrusion technology to deliver exceptional dimensional accuracy. Cross sections up to 6.35mm comply with DIN 7715 E1 tolerances, while larger cross sections conform to DIN 7715 E2 standards.
Each O-ring is produced using a carefully controlled vulcanisation process and subjected to stringent quality inspections. This ensures the scarf joint typically achieves at least 90% of the strength of the original cord, providing excellent durability and long-term performance in demanding sealing applications.
Available Sizes
Our vulcanised O-rings are available in standard cord cross sections from 1.78mm to 25.4mm. Larger cross sections can also be manufactured upon request to suit specific application requirements.
If you require a specific material, hardness or operating temperature range, our technical team can recommend the most suitable solution for your application.
Material Options
We manufacture vulcanised O-rings in a comprehensive range of elastomer materials, including:
- Viton® (FKM)
- Viton® Extreme
- Nitrile (NBR)
- EPDM
- Silicone
- Neoprene® (CR)
- HNBR
- Aflas®
Material Grades
We also offer specialist material grades, including:
- FDA-approved EPDM, Silicone and Viton®
- USP Class VI EPDM
- Low-temperature FKM
- High-fluorine FKM
- Vacuum-grade semiconductor FKM